A Low Cost Site-Built Composting Toilet System R.L. Crosby, Biorealis Systems, Inc |
Introduction |
There is tremendous demand in rural Alaska for safe, reliable,
affordable sanitation systems able to provide the convenience of flush toilets in locations where water
supplies and wastewater disposal options are limited. Aerobic composting toilets offer one viable solution. Historically,
however, composting toilets have earned a rather dubious reputation in rural Alaska, with at least as many reported
failures as successes. Existing units generally fall into two categories: units sized for small families and/or weekend cabin use, costing about $1,000-$1,500 (e.g. Sun-Mar , BioLet, Envirolet, etc.); and larger, full capacity units sized for larger families and full-time residential use (e.g. Clivus Multrum, Phoenix, AlasCan, etc.). These units typically start at about $4,000, and go up from there, with installed costs running as high as $20,000. Neither option provides a satisfactory solution to the general problem. The smaller units tend to be inadequate for full time residential use and require more attention, while the larger units are generally priced beyond the reach of those who need them the most. |
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Features |
Following is a description of a simple, large capacity composting toilet system developed by Biorealis Systems, which can be owner-built for less than the cost of typical smaller units, yet provide performance and features not found on systems costing far more. The complete system, including a flush toilet, plywood enclosure, two composter modules, piping and ductwork, can be built for less than $2,000. Features include:
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Components |
Total system components include:
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Waste Delivery System | Wastes can be delivered to the composter in a variety of ways.
Depending on specific application requirements, priority may be given to: first cost, operating cost, maceration,
reliability, fail-safe operation for unsophisticated users, or end user acceptance. Basically, systems can be either gravity feed or pumped feed. Gravity feed is simple and inexpensive, but is limited to applications where composter can be located directly below toilet. Pumped feed systems add cost and complexity, but allow locating the toilet at a greater distance from the composter. Options include: |
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The manual pumped waste system would appear to offer the best compromise of features, best suited to typical rural Alaska applications for those who absolutely must have a water flush toilet (in spite of the added complication. See discussion of disposal options & costs below). It combines a flush toilet system, and the design flexibility of a pumped waste system with the relatively low cost, reliability and simplicity of a non-electric system. This system could also be used as a backup for either electric system described above. | |
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Enclosure | The composter enclosure serves two functions. It is an exhaust
plenum - a component of the household ventilation system - and it encloses the composter modules. It should be
built from moisture resistant materials (i.e. exterior grade plywood painted with a durable, waterproof, washable
coating), and all joints, duct and pipe penetrations caulked and sealed airtight. The enclosure must be sized to hold the maximum expected number of modules, and provide adequate maintenance access. It can be built into a corner of the house (or mechanical room or garage), or be a separate insulated structure located adjacent to the house. Wherever possible, an interior installation is preferable, eliminating the complication of building and maintaining reliable temperature control in a second, insulated structure, additional penetrations through the heated envelope, connecting insulated ductwork and piping between the two, and associated potential freeze-up problems. |
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Composter Module(s): | Two or more composter modules are required for a typical installation. The actual number will depend on expected usage. Multiple modules allow compost in one (or more) modules to age as a batch, while only the currently active module is being filled with fresh material. |
In the pumped waste configurations described above, wastes from the holding tank are discharged into the top of one module - the "active module". A manual diverter valve on the piping system selects between active and inactive modules. In the gravity configurations, some means must be provided for physically moving heavy, full drums under the chute. Where space permits, a "lazy susan" rotating turntable holding three drums is an excellent solution. For this configuration, a minimum inside dimension of 56" x 56" is required. Bearings, casters and hardware are available from any number of industrial equipment sources. Material cost per module is about $300. Individual exhaust air inlets (e.g. bathroom, laundry & kitchen exhaust grilles) are ducted to the enclosure with backdraft dampers on each duct. The HRV exhaust fan draws household exhaust air in through these inlets, through the plenum, through the active composter module, and discharges it to a roof vent fitted with a venturi type extractor cap. It is assumed that the house has, or will have installed a compatible heat recovery ventilation (HRV) unit. Lacking that, a small, low-power exhaust fan, and/or tall stack fitted with an extractor cap can be used. The final choice of ventilation system will be site-specific, depending on a variety of factors, including the cost of fuel, cost (and reliability) of electricity, average and design ambient temperatures and humidity, available alternative energy options (i.e. solar, wind), choice of waste delivery system, and available liquid disposal options. |
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Heat Recovery Ventilation System | Careful consideration must be given to compatibility with, and
proper maintenance of the HRV unit. It must be designed so that the supply air side of the heat exchanger core
is always at positive pressure relative to the exhaust side, must have no cross contamination from
exhaust air side to supply air side, and it must have an easily and thoroughly cleanable core, filters, and condensate
sump. (We have successfully used the composter with a heat pipe-based HRV of our own design, and with a vanEE 2000) Condensate flow rate will be higher than normal, and will be contaminated. Proper consideration must be given to dealing with it. An ideal solution is for the drain hose to drip condensate onto the aging compost in an inactive module. |
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Disposal Options | The quantity of liquid generated in the composter is primarily
a function of the delivery system. The lowest water use (reasonably priced) flush toilet we have found still requires
about 1-1/2 pints per flush. At this rate, four people, each using the toilet 4-5 times per day, will put more
water into the composter than can be evaporated under normal conditions - and that is not even considering the
moisture content of the waste material itself, or times when the HRV is operating at reduced capacity (i.e. during
periods of high humidity or extreme cold when the HRV is in defrost mode). In our experience, the HRV can normally evaporate about 2-4 gallons/day, and will generally handle all moisture produced by 3-4 people in a waterless system (i.e open chute directly above the composter), but it will not evaporate all moisture produced by any of the flush toilet systems described above, or large families whose members remain at home most of the time. This is an important point to consider when choosing a delivery system. The "Indoor Outhouse" option described above offers some distinct advantages. |
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Preparation, Usage |
Fill one drum with loose hay, spray a little water over it to moisten, and add earthworms (say, 1,000 redworms, lumbricus rubellus, or eisenia foetida; $20 mail order). Set handle on diverter valve to discharge wastes to this module, connect flex duct from HRV to top of 6" plastic duct. Turn on HRV. The hay provides bedding and carbon source, the worms homogenize and aerate the mass.
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Summary | There continues to be a tremendous demand in rural Alaska for safe,
reliable, affordable sanitation systems. Though composting toilets would appear to offer one very viable solution
with distinct advantages, they have not been widely adopted in rural Alaska, for various reasons, ranging from
inadequate capacity to high cost. The system described here is designed to address some of the known problems that have plagued previous installations. It is relatively simple, easily maintained, and can be locally built from off-the-shelf materials. The batch design allows safe handling of fully aged material only. Modularity provides a cost effective way to accommodate any size installation or changing requirements. On-site assembly reduces freight costs and lends itself to local self-help solutions and/or "cottage industry" opportunities. Perhaps most importantly, if the system is locally built, it will be well understood, there will be a greater sense of "ownership", and consequently there is a greater likelihood that, if and when problems do arise, they will be corrected rather than just abandoning it, as has typically been the case in the past. |
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Links: |
In addition to product information, these sites also provide some excellent information on composting in general - design criteria, maintenance and installation details and information.
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